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Testing for stray voltage & radio frequency interference
Peter Dewes Limited
What is 'stray voltage' and how does it affect milking cows, milking goats and milking sheep.
'Stray voltage' is an unclear term, but a commonly used term, when it comes to referring to electrical leakage in milking cowsheds and other milking structures. Voltage is the measure of the potential difference between two points and unless there is sufficient current being conducted between these two reference points then there won't be enough energy transferred between those two reference points to generate an electric shock. 'Stray power' is a better term or even better 'stray electrical leakage'. The voltage between the reference points multiplied by the current gives us the amount of 'power being used between those two reference points. In order for power to be used between those two points there must be a conductor for the power to flow through. In the case of 'stray voltage testing in cowsheds,' our reference points relate to two or more different conductive points on cows where leaking electricity can find a passage. The electricity finds a passage if there is sufficient voltage pushing a current through the animal between these surfaces. For dairy cows, milking goats and milking sheep these surfaces include; the soles of the hooves to the milk flowing out the udder, the soles of the hooves to the inside of the mouth, the inside of the mouth to the milk flowing out the udder and the soles of the front hooves to the soles of the hind hooves. These surfaces are significantly more sensitive and conductive than the cows coat or other appendages.
For example cows can receive 'shocks' between their hooves and udders via their milk, though out a milking if there is no earth bonding cable to the bail pipe work in a herringbone cowshed. There are several sources of electrical leakage that the cows can be exposed to seeing that without a bonding cable to the bail pipe work the cows are no longer earthed under their hooves. These sources include: returning electric fence leakage, three phase motor switching spikes and elevated 50 Hz AC leakage. This kind of shock can also happen on a rotary platform if the earth tracks in the central electrical coupling (gland) are dirty and are not earthing the platform adequately. Elevated leakage from these sources causes the cow stress. This stress can contribute to elevated somatic cell counts and increased instances of mastitis. 'Shocks' can also cause the cows to 'shit' excessively, lift their hooves, stomp and in bad cases 'kick' when being cupped. Very high leakage, above 12 volts can cause spontaneous teat sores and kill semen in the uterus effecting the number of empties and delayed conceptions.
Testing for 'Stray voltage' in cowsheds requires specialised testing equipment to identify all of the leakage sources.
This includes a peak voltage recording meter and a digital storage oscilloscope.
:How long does it take?
The typical time it takes to test a cowshed for stray electrical leakage is one and a half to three hours depending on the number of sources of leakage found. For instance, a typical source of leakage is returning electric fence leakage passing back through the cowshed. This can take up to an hour to work out what the best options are for re-locating the electric fence earth or whether the electric fence energiser itself needs relocating. Sometimes it's the neighbour's electric fence and other times all the electric fence needs is a timer. Electric fence leakage is not always a source of leakage. Some sources of leakage can be remedied at the same time as the test. Testing is charged at an hourly rate. A detailed report is normally provided unless you request not to have one. Remedial work like fitting earthing cable may add to the time but is charged at a significantly lower rate than what is charged for testing. Please contact Peter Dewes to get an estimate of what it might cost.
Testing is performed mainly with a digital storage oscilloscope for radio frequency leakage and a custom built peak recording voltmeter. Occasionally a clip on ammeter, multi-meter and handheld AM radio are used.
Testing for Radio Frequency leakage
A digital oscilloscope measures radio frequency field strength as a voltage measurement. High levels of radio frequency emissions induce high frequency electrical leakage into adjacent metal surfaces causing 'touch' voltages that effects the cows comfort level during milking. It can also 'overclock' the 'chips' on electronic circuit boards causing the malfunction or premature failure of the control circuit boards of most commonly cup removers. All the different brands of EIDE tag readers (eg. Protrac, Tru-test, etc) are effected by radio frequency leakage. Most commonly this interference is observed as excessive miss-reads by the tag reading equipment.
There has been little done in the way of studies on the effects of AM range radio frequency fields and how they effect lactating milking cows. It is difficult to gauge at what radio frequency field strength and how close the source of this field is to the milking cows before it starts effecting cow production and behaviour.The most common source of radio frequency leakage in cow, goat and milking sheep sheds is from variable speed drive cabling installations. When measuring between the 'bum' rail and platform pipe work I have observed as little as 3 to 4 volts leakage from the platform drive motor cabling in one shed causing excessive faecal voidance (shitting) by the cows when they passed over the drive motor. In another rotary I have measured between the same two points on a rotary and measured 17 volts and yet observed no behavioural issues with the cows. Aerial effects due to induction of radio frequency leakage into other wiring in the cowshed can make it difficult to predict the effects of even a relatively low level of radio frequency leakage. Generally the best remedy for this kind of leakage is to install the variable speed drive systems according to the manufacturer's recommendations for an environment 1 compliant installation. On some of the older variable speed drives some of the manufacturers recommendations are now no longer compliant. There has been a change in thinking in the last 10 years as to what the best way is to install variable speed drive cabling systems and make the installation compliant for radio frequency leakage.